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What Are Custom Rigid Boxes?

Custom rigid boxes are high-quality packaging boxes constructed from dense, non-collapsible paperboard. Unlike folding cartons, rigid boxes maintain their shape and structure, giving products a solid, premium feel from the first touch.

They are widely used for luxury packaging where durability and presentation are essential.

Structural Benefits of Rigid Packaging Boxes

Rigid boxes are designed to deliver strength and sophistication. Key benefits include:

  • Thick, sturdy construction for maximum protection

  • Fixed shape that enhances perceived product value

  • Clean edges and precise structure

  • Suitable for premium closures and inserts

These features make rigid boxes ideal for high-value items.

Materials Used for Custom Rigid Boxes

Custom rigid boxes are manufactured using top-grade materials, including:

  • Rigid greyboard or chipboard for durability

  • Premium art paper wraps for refined finishes

  • Eco-friendly and recyclable paper-based materials

  • Custom inner linings for added protection

Material selection depends on product weight and branding requirements.

Customization and Finishing Options

Rigid boxes offer extensive customization to elevate brand identity. Available options include:

  • Custom sizes and box styles

  • Matte, gloss, or soft-touch lamination

  • Foil stamping, embossing, debossing, and spot UV

  • Magnetic closures, ribbon pulls, or lift-off lids

  • Custom inserts and compartments

Common Uses of Custom Rigid Boxes

These boxes are commonly used for:

  • Luxury retail and fashion products

  • Cosmetics and skincare packaging

  • Electronics and tech accessories

  • Jewelry, watches, and gift items

  • Corporate and promotional packaging

Their premium structure enhances presentation and protection.

Why Choose Custom Rigid Boxes?

Custom rigid boxes help brands communicate quality, exclusivity, and trust. They protect valuable products while delivering a memorable unboxing experience.

If you want packaging that feels luxurious, durable, and brand-driven, custom rigid boxes are the perfect choice.

Material & Options

Choose a packaging style for your custom boxes, start designing with us, and get your boxes with the most advanced printing techniques.

Materials Materials
Coating-options Coating Options
Printing Methord Printing Methods
color-options Color Options
Addons AddOns
  • Paperboard
  • Corrugated
  • Flute Grade
  • Rigid
SBS C1S SBS C1S

Premium-grade bleached white paperboard with one-sided coating for high-quality color printing and finishes.

SBS C2S SBS C2S

Premium-grade white art card coated on both sides for high-quality printing and finishing options.

Kraft Card Kraft Card

Brown Kraft Card is made of virgin and recycled pulp and coated on both sides for printing.

Textured Card Textured Card

Textured paper stock is primarily used to wrap rigid boxes and is of the highest grade.

brown-flute Brown flute

An uncoated and unbleached linerboard composed of recycled and virgin paper pulp.

White-flute White flute

White linerboard with bleached white coating for high-quality printing and finishes.

E-flute E-flute

A flat surface with a thickness level of 1/16" allows high-quality printing options.

B-flute B-flute

A slightly thicker surface with a thickness level of 1/8" for die-cutting and high-quality printing.

Grey Chipboard Grey Chipboard

Grey Chipboard made of recyclable paper pulp, which is used in the construction of rigid boxes.

Duplex Chipboard Duplex Chipboard

Duplex Chipboard made of recycled pulp paper with a white surface for high-quality printing.

Kraft Chipboard Kraft Chipboard

Brown Kraft Chipboard is made of virgin and recycled pulp and coated on both sides for printing.

Aqueous

Water-based coating offers environmental friendliness and fast drying.

Gloss Gloss

A highly reflective coating gives a shiny, polished appearance.

matt Matte

Diffused, non-reflective coating offering a subdued, elegant look.

Soft-Touch Soft Touch

This creates a velvety, tactile feel, often used for a luxurious effect.

UV Coating UV Coating

Cured with ultraviolet light, provides instant drying, durable, and excellent chemical resistance.

Varnish Varnish

Clear, hard coating that enhances protection and adds a glossy or matte finish.

Digtial-Print Digital Print

A plate-less digital printing method where designs are transferred electronically. Cost-effective for short runs and quick turnaround.

Off-Site-Print Offset Print

High-quality printing method utilizing plates and a rubber blanket to transfer designs onto paper; ideal for large-volume production.

Screen-Print Screen Print

A printing method where ink is pushed through a mesh stencil onto a substrate. Ideal for bold graphics and thick ink deposits on diverse materials.

UV Print

Fast-drying printing method using ultraviolet light to cure inks, resulting in a durable, glossy finish on various substrates.

CMYK CMYK

A standard four-color printing process (Cyan, Magenta, Yellow, Black) is used to create a wide color spectrum.

Pantone Pantone

A standardized color-matching system ensures accurate color reproduction across different printers and materials.

UV-INK UV Ink

Instantly cured under UV light, it is ideal for printing on non-porous materials, with enhanced durability and vibrancy (can include metallic effects).

Soy-ink Soy Ink

Eco-friendly ink alternative made from soybeans, offering brighter colors and improved biodegradability.

Blind UV Blind UV

Creates a subtle, textured UV effect without added gloss.

Deboss Debossing

Creates a depressed, indented effect on paper or cardstock.

Emboss Embossing

Creates a raised, textured effect on paper or cardstock.

Foiling Foiling

Adds a shiny, metallic finish to specific areas of a design.

Spot-UV Spot UV

Applies a glossy, clear coating to highlight specific areas of a design.

Window-Patch Window Patching

Incorporates a clear plastic window into packaging or print materials.

What Our Happy Customers Say

We believe custom packaging should be exceptional that’s why we’re passionate about creating boxes that leave a lasting impression. Our commitment to quality and customer satisfaction has earned us a loyal following. See for yourself:

“I was looking for a cosmetic box for lip gloss and i did not know which style to choose for my box. Refine Custom Boxes's agent Victor helped me to choose a reverse tuck end that was perfect for my product.”

“Overall a very positive experience! My boxes came out perfectly and the customer service was simply excellent.”

“My order was rushed, and they cooperated with me throughout the process, completing it within the given time. Excellent printing and material quality.”

Frequently Asked Questions

If you don’t find what you are looking for, feel free to contact us via email and we will be happy to assist.

How to Make Rigid Boxes?
  • Obtain templates (You can create yours by printing pictures on standard A4 printer paper).
  • Cut along all-black lines to separate your templates.
  • Fold along all gray lines as indicated.
  • Adhere to the parts meant to be glued together onto the box in their designated positions.
  • Create small slits in each fold using a knife or scissors to ensure the folds stay in place when glue is applied.
  • Apply glue to each fold and carefully fold it back to achieve neat edges on all sides of the box.
What are rigid gift boxes?

Rigid gift boxes are sturdy, uniform-sized containers used for safely transporting gifts and fragile items. Their flat shape simplifies storage and selection. And they offer customization options such as printed paper or stickers. With strong walls, they ensure items remain undamaged during transport, providing peace of mind to both sender and recipient.

Can I add inserts to my order for rigid boxes?

Yes. Rigid boxes are well-suited for products when they custom inserts to give products a perfect fit. Let our experts know if you require a custom insert for your rigid box packaging.

How much does box printing cost?

The pricing of your box printing depends on multiple factors. Those factors may include the selection of material, its thickness level, finishing, and add-ons. Please fill in a quote form to get your instant quotation ready.

Can I review the box file before printing?

Yes. You have the option to ask for a 3D mock/2D proof for your artwork. Our design experts will send the 2D proof through mail. Upon your approval, we will proceed with the printing process.

Will I receive any proof for my custom boxes?

Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.

Rush Order

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