Custom die-cut boxes are packaging solutions created using precision-cut designs for unique shapes, windows, and openings. They offer creative flexibility, secure product fit, and strong visual appeal for retail and promotional packaging.
Custom die-cut boxes are packaging boxes produced using a custom-made die that cuts, folds, and shapes paperboard into precise designs. This process allows brands to create unique box styles, custom openings, handles, windows, and structural features that standard boxes cannot offer.
They are ideal for products that require distinctive packaging or enhanced presentation.
Die-cut boxes are engineered for both functionality and creativity. Key advantages include:
Precise cuts for accurate folding and fit
Custom shapes and openings for product visibility
Secure structure tailored to product dimensions
Consistent quality across large production runs
These features ensure both performance and aesthetic appeal.
Custom die-cut boxes can be manufactured using a variety of materials, such as:
Kraft paperboard for eco-friendly packaging
Cardstock for lightweight retail products
Corrugated board for shipping and protection
Recyclable and sustainable material options
Material selection depends on product weight, usage, and durability needs.
Die-cut boxes offer extensive customization to align with branding and design goals. Available options include:
Full-color CMYK and Pantone printing
Matte, gloss, or soft-touch finishes
Spot UV, foil stamping, embossing, and debossing
Custom windows, handles, and locking mechanisms
Unique structural designs and box styles
These boxes are commonly used for:
Retail and promotional packaging
Food and bakery products
Cosmetics and personal care items
Subscription boxes and gift packaging
Product displays and marketing kits
Their custom shapes help products stand out on shelves.
Custom die-cut boxes allow brands to create packaging that is both functional and visually distinctive. They enhance product presentation, improve customer engagement, and support creative brand storytelling.
If you want packaging that delivers precision, creativity, and impact, custom die-cut boxes are an excellent choice.
Choose a packaging style for your custom boxes, start designing with us, and get your boxes with the most advanced printing techniques.
Materials
Coating Options
Printing Methods
Color Options
AddOns
SBS C1S
Premium-grade bleached white paperboard with one-sided coating for high-quality color printing and finishes.
SBS C2S
Premium-grade white art card coated on both sides for high-quality printing and finishing options.
Kraft Card
Brown Kraft Card is made of virgin and recycled pulp and coated on both sides for printing.
Textured Card
Textured paper stock is primarily used to wrap rigid boxes and is of the highest grade.
Brown flute
An uncoated and unbleached linerboard composed of recycled and virgin paper pulp.
White flute
White linerboard with bleached white coating for high-quality printing and finishes.
E-flute
A flat surface with a thickness level of 1/16" allows high-quality printing options.
B-flute
A slightly thicker surface with a thickness level of 1/8" for die-cutting and high-quality printing.
Grey Chipboard
Grey Chipboard made of recyclable paper pulp, which is used in the construction of rigid boxes.
Duplex Chipboard
Duplex Chipboard made of recycled pulp paper with a white surface for high-quality printing.
Kraft Chipboard
Brown Kraft Chipboard is made of virgin and recycled pulp and coated on both sides for printing.
Aqueous
Water-based coating offers environmental friendliness and fast drying.
Gloss
A highly reflective coating gives a shiny, polished appearance.
Matte
Diffused, non-reflective coating offering a subdued, elegant look.
Soft Touch
This creates a velvety, tactile feel, often used for a luxurious effect.
UV Coating
Cured with ultraviolet light, provides instant drying, durable, and excellent chemical resistance.
Varnish
Clear, hard coating that enhances protection and adds a glossy or matte finish.
Digital Print
A plate-less digital printing method where designs are transferred electronically. Cost-effective for short runs and quick turnaround.
Offset Print
High-quality printing method utilizing plates and a rubber blanket to transfer designs onto paper; ideal for large-volume production.
Screen Print
A printing method where ink is pushed through a mesh stencil onto a substrate. Ideal for bold graphics and thick ink deposits on diverse materials.
UV Print
Fast-drying printing method using ultraviolet light to cure inks, resulting in a durable, glossy finish on various substrates.
CMYK
A standard four-color printing process (Cyan, Magenta, Yellow, Black) is used to create a wide color spectrum.
Pantone
A standardized color-matching system ensures accurate color reproduction across different printers and materials.
UV Ink
Instantly cured under UV light, it is ideal for printing on non-porous materials, with enhanced durability and vibrancy (can include metallic effects).
Soy Ink
Eco-friendly ink alternative made from soybeans, offering brighter colors and improved biodegradability.
Blind UV
Creates a subtle, textured UV effect without added gloss.
Debossing
Creates a depressed, indented effect on paper or cardstock.
Embossing
Creates a raised, textured effect on paper or cardstock.
Foiling
Adds a shiny, metallic finish to specific areas of a design.
Spot UV
Applies a glossy, clear coating to highlight specific areas of a design.
Window Patching
Incorporates a clear plastic window into packaging or print materials.
To order custom boxes, fill out the quotation form. Let us know the material and finishing options you'd like for your boxes.
Our design team will review your submitted artwork. If any changes are needed, they'll let you know and guide you on file formats and resolution.
Several factors can affect the pricing of your custom boxes, including the material you choose, add-ons, finishing options, and color printing.
Yes, absolutely! Mailer boxes are made of corrugated cardboard and come in two different thicknesses (E-flute 1/16" and B-flute 1/8") to suit your product type. Both options are perfect for shipping.
Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.
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