Roll end tuck top boxes are sturdy folding cartons designed with extended roll-over side panels and a tuck-in top closure. They provide enhanced edge protection, easy assembly, and a premium retail-ready appearance.
Roll end tuck top boxes are a popular packaging style known for their reinforced side walls and secure tuck-top closure. The box structure includes extended side flaps that roll inward, creating double-layer protection along the edges and corners.
This design improves durability while maintaining a clean and professional look suitable for retail and shipping.
The roll end design adds extra strength without increasing material thickness. Key structural advantages include:
Reinforced rolled side panels for added protection
Secure tuck top closure without adhesives
Improved resistance to crushing and impact
Stable structure for stacking and display
These features make roll end tuck top boxes ideal for products that require both protection and presentation.
Roll end tuck top boxes can be produced using various paperboard materials, including:
Kraft paperboard for a natural, eco-friendly look
SBS cardstock for premium retail packaging
Corrugated board for shipping and heavier items
Recyclable and sustainable material options
The choice of material depends on product weight and handling requirements.
These boxes can be customized to reflect your brand identity and product needs. Custom options include:
CMYK and Pantone color printing
Matte, gloss, or soft-touch lamination
Spot UV and foil stamping
Custom dimensions and die-cut features
Inside printing for enhanced unboxing experience
Roll end tuck top boxes are commonly used for:
Food products and bakery items
Electronic accessories and gadgets
Subscription and mailer-style packaging
Health and wellness products
Retail gift packaging
Their reinforced edges make them especially suitable for products that require added side protection.
Roll end tuck top boxes offer a smart combination of strength, flexibility, and visual appeal. They are easy to assemble, cost-effective, and durable enough for both shipping and retail environments.
If you need packaging that protects your product while enhancing shelf presence, roll end tuck top boxes are a reliable solution.
Choose a packaging style for your custom boxes, start designing with us, and get your boxes with the most advanced printing techniques.
Materials
Coating Options
Printing Methods
Color Options
AddOns
SBS C1S
Premium-grade bleached white paperboard with one-sided coating for high-quality color printing and finishes.
SBS C2S
Premium-grade white art card coated on both sides for high-quality printing and finishing options.
Kraft Card
Brown Kraft Card is made of virgin and recycled pulp and coated on both sides for printing.
Textured Card
Textured paper stock is primarily used to wrap rigid boxes and is of the highest grade.
Brown flute
An uncoated and unbleached linerboard composed of recycled and virgin paper pulp.
White flute
White linerboard with bleached white coating for high-quality printing and finishes.
E-flute
A flat surface with a thickness level of 1/16" allows high-quality printing options.
B-flute
A slightly thicker surface with a thickness level of 1/8" for die-cutting and high-quality printing.
Grey Chipboard
Grey Chipboard made of recyclable paper pulp, which is used in the construction of rigid boxes.
Duplex Chipboard
Duplex Chipboard made of recycled pulp paper with a white surface for high-quality printing.
Kraft Chipboard
Brown Kraft Chipboard is made of virgin and recycled pulp and coated on both sides for printing.
Aqueous
Water-based coating offers environmental friendliness and fast drying.
Gloss
A highly reflective coating gives a shiny, polished appearance.
Matte
Diffused, non-reflective coating offering a subdued, elegant look.
Soft Touch
This creates a velvety, tactile feel, often used for a luxurious effect.
UV Coating
Cured with ultraviolet light, provides instant drying, durable, and excellent chemical resistance.
Varnish
Clear, hard coating that enhances protection and adds a glossy or matte finish.
Digital Print
A plate-less digital printing method where designs are transferred electronically. Cost-effective for short runs and quick turnaround.
Offset Print
High-quality printing method utilizing plates and a rubber blanket to transfer designs onto paper; ideal for large-volume production.
Screen Print
A printing method where ink is pushed through a mesh stencil onto a substrate. Ideal for bold graphics and thick ink deposits on diverse materials.
UV Print
Fast-drying printing method using ultraviolet light to cure inks, resulting in a durable, glossy finish on various substrates.
CMYK
A standard four-color printing process (Cyan, Magenta, Yellow, Black) is used to create a wide color spectrum.
Pantone
A standardized color-matching system ensures accurate color reproduction across different printers and materials.
UV Ink
Instantly cured under UV light, it is ideal for printing on non-porous materials, with enhanced durability and vibrancy (can include metallic effects).
Soy Ink
Eco-friendly ink alternative made from soybeans, offering brighter colors and improved biodegradability.
Blind UV
Creates a subtle, textured UV effect without added gloss.
Debossing
Creates a depressed, indented effect on paper or cardstock.
Embossing
Creates a raised, textured effect on paper or cardstock.
Foiling
Adds a shiny, metallic finish to specific areas of a design.
Spot UV
Applies a glossy, clear coating to highlight specific areas of a design.
Window Patching
Incorporates a clear plastic window into packaging or print materials.
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