Custom sleeve boxes are two-piece packaging solutions consisting of an inner tray and an outer sleeve. They offer a sleek, modern presentation, secure product fit, and flexible customization for retail and premium packaging.
Custom sleeve boxes are packaging boxes made with an inner box or tray that slides into an outer sleeve. This design creates a smooth, layered unboxing experience while allowing ample space for branding on the sleeve.
They are widely used for products that require a clean look and controlled product reveal.
Sleeve boxes combine simplicity with elegance. Key structural benefits include:
Secure slide-in structure for product protection
Smooth opening experience for premium appeal
Extra branding space on the outer sleeve
Versatile design for various product sizes
This structure enhances both functionality and aesthetics.
Custom sleeve boxes can be manufactured using various materials depending on product weight and presentation needs, including:
Cardstock for lightweight retail packaging
Rigid paperboard for luxury sleeve boxes
Kraft paperboard for eco-friendly options
Recyclable and sustainable material options
Material selection depends on durability and brand positioning.
Sleeve boxes offer extensive customization to match brand identity. Available options include:
Full-color printing and custom artwork
Matte, gloss, or soft-touch lamination
Foil stamping, embossing, and spot UV
Custom sleeve widths and tray depths
Die-cut windows and inside printing
These boxes are commonly used for:
Cosmetics and beauty products
Electronics and accessories
Apparel and fashion items
Gift packaging and promotional products
Food and specialty retail items
Their minimal yet premium look suits modern brands.
Custom sleeve boxes provide a refined packaging solution that enhances unboxing while maintaining product security. They offer flexibility, visual appeal, and strong branding potential.
If you want packaging that feels modern, elegant, and functional, custom sleeve boxes are an excellent choice.
Choose a packaging style for your custom boxes, start designing with us, and get your boxes with the most advanced printing techniques.
Materials
Coating Options
Printing Methods
Color Options
AddOns
SBS C1S
Premium-grade bleached white paperboard with one-sided coating for high-quality color printing and finishes.
SBS C2S
Premium-grade white art card coated on both sides for high-quality printing and finishing options.
Kraft Card
Brown Kraft Card is made of virgin and recycled pulp and coated on both sides for printing.
Textured Card
Textured paper stock is primarily used to wrap rigid boxes and is of the highest grade.
Brown flute
An uncoated and unbleached linerboard composed of recycled and virgin paper pulp.
White flute
White linerboard with bleached white coating for high-quality printing and finishes.
E-flute
A flat surface with a thickness level of 1/16" allows high-quality printing options.
B-flute
A slightly thicker surface with a thickness level of 1/8" for die-cutting and high-quality printing.
Grey Chipboard
Grey Chipboard made of recyclable paper pulp, which is used in the construction of rigid boxes.
Duplex Chipboard
Duplex Chipboard made of recycled pulp paper with a white surface for high-quality printing.
Kraft Chipboard
Brown Kraft Chipboard is made of virgin and recycled pulp and coated on both sides for printing.
Aqueous
Water-based coating offers environmental friendliness and fast drying.
Gloss
A highly reflective coating gives a shiny, polished appearance.
Matte
Diffused, non-reflective coating offering a subdued, elegant look.
Soft Touch
This creates a velvety, tactile feel, often used for a luxurious effect.
UV Coating
Cured with ultraviolet light, provides instant drying, durable, and excellent chemical resistance.
Varnish
Clear, hard coating that enhances protection and adds a glossy or matte finish.
Digital Print
A plate-less digital printing method where designs are transferred electronically. Cost-effective for short runs and quick turnaround.
Offset Print
High-quality printing method utilizing plates and a rubber blanket to transfer designs onto paper; ideal for large-volume production.
Screen Print
A printing method where ink is pushed through a mesh stencil onto a substrate. Ideal for bold graphics and thick ink deposits on diverse materials.
UV Print
Fast-drying printing method using ultraviolet light to cure inks, resulting in a durable, glossy finish on various substrates.
CMYK
A standard four-color printing process (Cyan, Magenta, Yellow, Black) is used to create a wide color spectrum.
Pantone
A standardized color-matching system ensures accurate color reproduction across different printers and materials.
UV Ink
Instantly cured under UV light, it is ideal for printing on non-porous materials, with enhanced durability and vibrancy (can include metallic effects).
Soy Ink
Eco-friendly ink alternative made from soybeans, offering brighter colors and improved biodegradability.
Blind UV
Creates a subtle, textured UV effect without added gloss.
Debossing
Creates a depressed, indented effect on paper or cardstock.
Embossing
Creates a raised, textured effect on paper or cardstock.
Foiling
Adds a shiny, metallic finish to specific areas of a design.
Spot UV
Applies a glossy, clear coating to highlight specific areas of a design.
Window Patching
Incorporates a clear plastic window into packaging or print materials.
To measure your packaging sleeves, you'll need to determine the dimensions of your product and then measure the length, width, and height of the sleeve accordingly. Make sure to add some extra space for a snug fit, if necessary.
You can ask for a sample before ordering in bulk. Once you get satisfied with the final appearance and printing design of your box then order your required quantity. For further details, contact our custom support team for complete assistance.
Or we will provide you with the 3D mock-ups which will give you the clarity of how your custom box is going to look like. Once you are satisfied with the final appearance and printing design of your box then order your required quantity. For further details, contact our custom support team for complete assistance.
Yes, we provide our customers with dieline templates. These templates show the exact dimensions and layout of your packaging design, including where folds and cuts will be made. You can use these templates to ensure your artwork is correctly positioned and formatted.
You can submit your artwork in any of the following formats
Yes, absolutely! Mailer boxes are made of corrugated cardboard and come in two different thicknesses (E-flute 1/16" and B-flute 1/8") to suit your product type. Both options are perfect for shipping.
Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.
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